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Aerosol Can Filler Machines: How They are Made, What’s It’s Utilized For, and Why Terco Makes the Best Machines

Aerosol cans are a common strategy to provide a wide run of items – from life-saving inhalers to antiperspirants. However, have you ever considered how these machines are made to fill these pressurized containers? Aerosol can filler machines are engineering and manufacturing marvels that hold the key to the solution.

Engineering and Manufacturing Aerosol Can Filler Machines

Precision engineering is at the heart of an aerosol can filler machine. These machines meticulously handle various product phases – liquids, propellants, and gases – ensuring they are dispensed into the can in the correct sequence and proportions.

Here’s a glimpse into the key components and processes involved:

Filling Stations:
These stations accurately measure and inject the product formula, typically a liquid concentrate.
Propellant Stations:
Liquefied propellants are precisely filled to create pressure within the can and expel the product.
Valving Systems:
Sophisticated valves control the flow of product and propellant at each stage, ensuring a clean and measured filling process.
Seaming and Creasing:
To halt spills and protect weight, the can is hermetically fixed after it has been filled employing a seaming or creasing component.
Highlights for Security:
Airborne can filler machines have security highlights like explosion-proof walled in areas and fire concealment frameworks since forces are combustible materials.

Capability in numerous building disciplines is vital for the generation of these machines. The filling instruments and center structure are outlined by mechanical engineers. Chemical engineers make beyond any doubt that the materials utilized within the machine and the merchandise being filled are consistent. To guarantee secure operation, computerization is coordinates by electrical and control engineers.

Diverse Applications of Aerosol Can Filler Machines

The flexibility of airborne can filler machines expands to a wide extend of applications over different businesses:

Personal Care Items:
From hairspray and antiperspirants to shaving creams and sunscreens, these machines fill the holders that keep us looking and feeling our best.
Household Items:
Discuss fresheners, creepy crawly repellents, and cleaning splashes all depend on airborne can fillers for steady and pressurized apportioning.
Nourishment and Refreshment Items:
Whipped cream canisters and spray-on cooking oils are effectively filled utilizing these machines.
Pharmaceuticals:
Metered-dose inhalers for asthma and other respiratory conditions require exact filling with pharmaceutical and fuels, a errand dealt with by specialized vaporized can fillers.
Industrial Applications:
From oils and degreasers to paints and coatings, airborne can fillers play a imperative part in different mechanical segments.

Why Terco Should Be Your Choice for Aerosol Can Filler Machines

When it comes to choosing a producer for your vaporized can filler machine, a few variables come into play. Here’s why Terco ought to be your best thought:

Involvement and Mastery:
With a long time of involvement in planning and building vaporized can fillers, Terco offers a demonstrated track record of quality and unwavering quality.
Customizable Arrangements:
Terco gets it that each item and generation line has special needs. They give customizable arrangements to coordinate your particular filling prerequisites, guaranteeing ideal effectiveness.
Security Center:
Security is fundamental within the world of mist concentrates. Terco prioritizes cutting-edge security highlights in their machines, ensuring a secure working environment for your administrators.
After-Sales Back:
A solid after-sales bolster framework is vital for keeping up your machine’s execution. Terco offers comprehensive support and specialized back to keep your operation running easily.

By investing in a high-quality Terco aerosol can filler machine, you pick up a reliable long-term partner. Their commitment to advancement, security, and client fulfillment makes them the perfect choice for businesses looking to fill aerosol cans productively and dependably.

Terco’s Aerosol Filling Equipment: Elevate Your Production with Our Cutting-Edge Aerosol Filling Equipment Solutions

With a rich heritage spanning over five decades, our company specializes in the engineering and manufacturing of Terco’s aerosol filling equipment, catering to diverse applications. Our global footprint boasts the successful installation of over 2,500 aerosol machines, establishing our reputation for delivering high-quality equipment within remarkably short lead times.

Our machinery portfolio encompasses a spectrum of options, ranging from low to high-speed equipment designed for aerosol and rotary liquid fill systems, rotary base crimpers, gasser/shakers, propellant and liquid fillers, and bag-on-valve (BOV) systems, among others.

Catering to a diverse array of market segments, including health and beauty, coatings and sealants, food, and chemical manufacturing, our equipment has become the trusted choice for manufacturers worldwide. Clients confidently rely on our solutions, knowing they seamlessly integrate into their operations, delivering exceptional performance tailored to their specific requirements.

Beyond our cutting-edge machinery, our aerosol team possesses extensive production line knowledge to address upstream and downstream challenges. Our engineers boast expertise in both mechanical and pneumatic aerosol technology, and our portfolio proudly features renowned brands such as Electromatic, LinearPak, UltraFlex, and FlexiPak.

Regardless of the application’s demands, our seasoned engineering team stands ready to provide tailored solutions. Our commitment is to be an operational asset for our clients, addressing challenges, fostering strong relationships, and delivering highly capable machinery precisely aligned with our clients’ needs.

Explore our comprehensive portfolio of aerosol filling equipment by clicking the link provided or scrolling down to discover the types of equipment we have successfully worked with.

Having served over 1,000 customers globally, we bring a wealth of collective confidence to all aerosol projects, irrespective of scope. Whether you require aerosol packaging equipment for your health and beauty products, coatings, sealants, food items, or chemicals, our experienced team is ready to assist. Submit your request, and our expert will promptly contact you to identify the ideal equipment for your production facility.

Contact Us to Elevate Your Production With Terco’s Cutting-Edge Aerosol Filling Equipment Solutions

The Bag-On-Valve Aerosol System: A Packaging Marvel

In our ever-evolving world, packaging technology continues to push boundaries. One remarkable solution leading the way is the B ag-On-Valve (B.O.V.) aerosol system. Created for liquid and viscous products, this ingenious system has become a packaging game-changer. In this article, we’ll dive into the B.O.V.’s inner workings and explore its numerous advantages and applications across industries.

How the Bag-On-Valve Aerosol Works

The B.O.V. system’s concept is elegantly simple. It ensures a complete separation between the product and the propellant, usually eco-friendly air or nitrogen. This separation guarantees the product remains uncontaminated, maintaining its quality throughout its shelf life.

This system is typically housed in aluminum cans with a one-inch opening where the valve is securely crimped. The valve connects to a foil-based packaging bag with a multi-layer film laminate. Once the valve is crimped in place, compressed air or nitrogen is introduced between the bag and the can. This process, known as “under the cup gassing,” ensures the product and propellant stay separate, preserving their distinct identities within the package.

Advantages of the Bag-On-Valve System

The Bag-On-Valve aerosol system offers a multitude of benefits that make it a packaging frontrunner. Here are some key advantages:

Superb Barrier: The four-layer laminate bag provides an exceptional barrier, preventing oxidation and safeguarding products prone to degradation.
Complete Product Isolation: Products are hermetically sealed within the bag, guaranteeing their integrity remains intact.
Safety: B.O.V. systems utilize non-flammable propellants, eliminating the risk of explosions or gas-related hazards.
Hygiene and Sterilization: Its design allows for easy sterilization, making it ideal for pharmaceutical and personal hygiene items.
Efficiency: Up to 99.5% of the product can be dispensed, reducing waste and maximizing utility.
Versatility: B.O.V. systems dispense products from any angle with 360° actuation, offering controlled spray patterns for optimal results.
User-Friendly: Unlike traditional aerosols, B.O.V. systems require no pumping motion, making them convenient and efficient.
Environmentally Friendly: Hailed as the “GREEN” alternative to standard aerosols, this system is eco-friendly and 100% recyclable.
Wide Range of Applications: The B.O.V. system accommodates various product types, from cosmetics to food, pharmaceuticals to household products, and can be used with standard actuators and aerosol cans.

Applications of the Bag-On-Valve Aerosol System

The B.O.V. system’s versatility shines through its diverse applications. If a product’s viscosity allows passage through the valve stem, it can find a home within this innovative packaging solution. Some noteworthy applications include:

Cosmetics:

Sunscreen (SPF’s)
Lotions
Creams
Facial Cleansers
Self-Tanners
Personal Hygiene Items

Pharmaceutical & OTC:

Wound Washes
Nasal Sprays
Ear Washes
Eye Washes
First Aid Sprays
Baby Care Products

Food:

Cooking Oils
Liquid Flavorings
Vinegar
Salad Dressings
Ketchup
Mustard
Jellies
Coffee/Tea Concentrates (with pending patents)

Miscellaneous:

Liquid Fire Extinguishers
Air Fresheners
Odor Eliminators
Car Care Products
Hunting Products
Disinfectants
Furniture Polish & Cleaners

In conclusion, the Bag-On-Valve aerosol system is a packaging marvel that has transformed industries.

Bag-On-Valve Manufacturing

Terco manufactures the most reliable bag-on-valve machines in the world. With over 50 years of supplying the highest quality machinery, we have developed an experience base unmatched by others. To this we add our extensive engineering and manufacturing capabilities to allow a system to be configured that meets the exact needs of your application. Systems that are fully capable of meeting the needs of today and tomorrow.

How Does Bag-On-Valve Work?

Bag-on-Valve (BoV) technology is a form of aerosol packaging used in a variety of industries, ranging from food and beverages to cosmetics and medical supplies. The technology involves a flexible container that houses the product, with an airtight valve attached to the container. When the valve is pressed, a spray or foam is released from the container. The process works by creating a pressure difference inside and outside of the container.

When the valve is pressed, air is forced from outside of the container into the bag. This increase in pressure forces the product out of the container, creating a fine spray or foam. The advantage of this system is that it does not require any additional pressurization or propellants. This makes it a safe, economical and environmental friendly way to store and dispense products.

Overall, Bag-on-Valve technology is an efficient and safe way to package and dispense a variety of products. It provides an easy to use, cost-effective solution with no additional pressurization or propellants required. It is also highly environmental friendly, as it does not involve any hazardous chemicals or gases.

Contact Terco – The Bag-On-Valve Manufacturing Company

Bag on valve (BOV) aerosol filling is a packaging technology that has gained popularity over the years due to its unique benefits. It is a type of aerosol packaging that consists of a bag, which acts as the product container, and a valve, which acts as the dispenser. This technology offers several advantages over traditional aerosol packaging methods, making it a preferred choice for many products.

The BOV aerosol filling process begins by filling the bag with the product. The bag is then placed inside the aerosol can and sealed. The valve is then attached to the can, creating a seal between the bag and the valve. The valve is designed to dispense the product from the bag when it is pressed, allowing the product to be released in a controlled manner.

One of the main advantages of BOV aerosol filling is that it eliminates the need for propellants. Traditional aerosol packaging methods require the use of propellants, which can be harmful to the environment and health. BOV aerosol filling technology allows for products to be dispensed using air pressure, which is much safer and more environmentally friendly.

Another benefit of BOV aerosol filling is that it allows for products to be dispensed in any position. Traditional aerosol packaging methods require the can to be held in a specific position to dispense the product. BOV aerosol filling allows for the product to be dispensed in any position, making it easier to use and more convenient.

BOV aerosol filling technology is also ideal for products that are sensitive to air or moisture. The bag acts as a barrier, protecting the product from air and moisture, which can affect the product’s quality and efficacy. This makes it a suitable choice for products such as pharmaceuticals, cosmetics, and food products.

In addition, BOV aerosol filling technology allows for products to be dispensed more efficiently. The bag can be completely emptied, reducing product waste and increasing product yield. This is particularly important for high-value products, where even small amounts of waste can have a significant impact on profitability.

BOV aerosol filling technology has gained widespread acceptance in a variety of industries, including pharmaceuticals, cosmetics, and food products. Its unique benefits have made it a preferred choice for many manufacturers, who are seeking to enhance their product offerings while reducing their environmental impact.

In conclusion, BOV aerosol filling technology offers a range of benefits over traditional aerosol packaging methods. Its ability to eliminate the need for propellants, dispense products in any position, protect products from air and moisture, and increase product yield has made it a popular choice for many manufacturers. As technology continues to evolve, it is likely that we will see further innovations in this area, further enhancing the benefits of BOV aerosol filling technology.

WHAT IS BAG-ON-VALVE AEROSOL FILLING?

Bag-on-valve aerosol filling is the process of filling a flexible bag with a liquid or semi-liquid product and then sealing it inside a metal aerosol can along with a propellant. The bag is separated from the propellant by a valve, which controls the dispensing of the product.

The process typically involves several steps:

The flexible bag is placed inside the metal can and the valve is attached to the top of the can.
The product is then filled into the bag through a filling nozzle.
The bag is then sealed and the can is filled with the propellant.
The valve is then crimped onto the can to create an airtight seal.

The filling process is typically done using specialized equipment and automation to ensure accurate filling and consistent quality.

Once the can is filled, it is ready for dispensing. When the valve is actuated, the propellant pushes the product out of the bag and through the valve, dispensing it into the air as a fine mist or spray.

BOV aerosol filling technology is a versatile solution that can be used in a wide range of industries, including personal care, food and pharmaceuticals. Due to its consistent and controlled dispensing, it is ideal for products that require precise application, such as hair sprays, insect repellents and cooking oils.

What is bag on valve?

Bag-on-valve (BOV) is a packaging technology that allows for the dispensing of liquid and semi-liquid products in an aerosol can. The main component of a BOV system is a flexible bag made of plastic, which is placed inside a metal can. The bag is separated from the propellant by a valve.

When the valve is actuated, the propellant, which is typically a compressed gas such as air or nitrogen, pushes the product out of the bag and through the valve. The product is then dispensed into the air as a fine mist or spray. Because the product is contained in a separate bag, it is not in direct contact with the propellant, which reduces the risk of contamination and allows for a longer shelf life.

BOV technology is commonly used for dispensing personal care products such as hair spray, sunscreen, and insect repellent. It is also used for food products like whipped cream, cooking sprays, and salad dressings.

One of the main advantages of BOV technology is that it allows for more consistent and controlled dispensing of the product compared to traditional aerosol cans. Because the product is not in direct contact with the propellant, the amount of product dispensed is not affected by changes in temperature or pressure. This means that the product is dispensed at a consistent rate, which is especially important for products that are used in precise applications like hair styling or cooking.

Another advantage of BOV is that it is more environmentally friendly than traditional aerosol cans. The metal cans used in BOV systems are recyclable and the flexible bags are made of plastic which can be also recycled.

In summary, BOV is a packaging technology that allows for the dispensing of liquid and semi-liquid products in an aerosol can, with a flexible bag inside the can to separate the product from the propellant. This allows for consistent and controlled dispensing of the product and also it’s an environmentally friendly solution.

Can You Spot The Bag On Valve Spray Can Technology?

A ground-breaking innovation in the aerosol product industry is Bag on Valve (BoV). This creative use of spray packaging is revolutionizing the way we use commonplace products, such as household cleaners and personal care items. Can you recognize a BoV product when you see one, though? Let’s look into the realm of bag on valve technology and examine its advantages, uses, and the reasons why both manufacturers and consumers are starting to favor it over other traditional aerosol can-filling technology.

What Does Bag on Valve Mean?

In aerosol cans, Bag on Valve technology is a novel packaging method that keeps the product and propellant apart. BoV employs a flexible bag inside the can to hold the product, as opposed to conventional aerosol packaging, which mixes the product with the propellant. The area between the bag and the can wall contains the propellant. The propellant expands when the actuator is pressed, squeezing the bag and releasing the product through the valve.

Bag on Valve Benefits

BoV technology offers several noteworthy benefits.

Environmental friendliness: By using nitrogen or compressed air as propellants, BoV systems can reduce their reliance on hazardous chemicals.
Product integrity: The purity and uncontaminated nature of the contents are guaranteed by the separation of the product and propellant.
Total evacuation: Customers can use almost all of the product, which minimizes waste.
Uniform spray performance is ensured throughout the product’s life by the system, which keeps up pressure until the very last drop.
Spraying in multiple positions: BoV cans function well at any angle, even when turned upside down.
Increased shelf life: The product is shielded from oxidation and contamination by the hermetically sealed bag.
Safety: The likelihood of mishaps is decreased by the non-flammable propellants utilized in BoV systems.

Never Fall for Other Spray Products’ Tricks

Even though BoV technology has many advantages, not all spray products on the market make use of this cutting-edge system. Although conventional aerosol cans may have a similar exterior, they do not have the benefits of BoV. Here’s how to distinguish between the two:

Examine the label: The packaging of many BoV products prominently features the company’s technology.
Look at the spray: BoV products usually result in a more uniform, finer mist.
Apply from various angles: BoV sprays function well in any orientation, but conventional aerosols might have trouble when inverted.
Feel the temperature: Because the propellant doesn’t mix with the product, BoV cans frequently feel less cold when sprayed continuously.
Pay close attention: Compared to the more abrasive noise made by conventional aerosols, BoV sprays frequently make a softer sound.

Examples of Spray Can Filling Bag on Valve Products:

BoV technology is used in a wide range of products and industries.

Pharmaceutical products: The sterile environment that BoV provides is beneficial for topical medications, wound care solutions, and nasal sprays.
Personal care products: BoV is used in sunscreens, hair sprays, and deodorants because it can dispense the product in a fine mist without the need for chemical propellants.
Food products: BoV’s capacity to guarantee product freshness and reliable dispensing is utilized by whipped cream and cooking sprays.
Cleaners for the home: The spray angle and uniform application of the system make it ideal for use with fabric refreshers and all-purpose cleaners.
Industrial products: BoV is used in paints and lubricants because it dispenses products accurately and completely.

In summary

Spray packaging has advanced significantly thanks to Bag on Valve technology. It is a better option for many applications due to its advantages for manufacturers, consumers, and the environment. Look for BoV products as you browse the aisles of your neighborhood store; they’ll probably improve user satisfaction while being less harmful to the environment.

Customers can make better decisions about the things they buy and use on a daily basis by being more knowledgeable about BoV products and how to choose them. We may anticipate even more cutting-edge uses for this technology in the future, further altering the aerosol packaging industry, as demand for it rises. Thus, consider this the next time you grab a spray can: Is it a bag on valve spray can?

Written as a service by Evolution Point, a Chicago Marketing Agency.

How To Choose Aerosol Filling Companies

Are you considering hiring aerosol filling companies to assist with the machine installation and design for filling your products? The quality, effectiveness, and commercial success of your product can all be greatly impacted by your choice of company. All aerosol products—household cleansers, cosmetics, or industrial solutions—need to be carefully formulated and packaged. Here is a thorough guide to assist you in making this crucial decision.

Skill and Knowledge
The key is experience. Businesses with a long history of aerosol filling have accumulated a wealth of knowledge in a variety of product categories and strong problem-solving techniques. When assessing a potential partner, take into account how long they have been in business and their experience with products similar to yours. Their specialized knowledge can assist you in streamlining the production process and avoiding common pitfalls.
Compliance and Quality Assurance
Ensuring quality is crucial. Comprehensive quality control systems should be possessed by a trustworthy aerosol filling company. Seek for certifications such as ISO 9001, which attest to compliance with global quality management standards. Make sure they abide by all applicable national and international laws. The EPA for household products and the FDA for personal care products are two examples.
Technological Abilities
The aerosol filling company’s technology has a big impact on the effectiveness and quality of their output. Among the benefits of contemporary, automated filling lines are consistency, decreased waste, and quicker turnaround times. Ask about the company’s filling technology types, capacities, and handling capabilities for various formulations and packaging styles.
Customization of the aerosol filling process is essential. Should you require particular propellants, fill volumes, or unique packaging designs, the company ought to be able to customize their services to meet your requirements. Another crucial factor is production volume flexibility. The business must be able to adjust its operations to meet your needs, whether they are for large-scale distribution or small batches for specialized markets. This flexibility guarantees that they can satisfy your needs no matter how they change over time.
Support for Formulation and R&D
Having assistance with formulation and research and development (R&D) can be a game-changer for businesses creating new products. Before starting large-scale production, some aerosol filling companies assist clients in developing and testing new formulations to make sure they are safe and effective. With this support, you can refine your product under the guidance of experts and save a significant amount of time and money. Additionally, it guarantees that the finished product satisfies all requirements and performs admirably in the marketplace.
Support for Logistics and Supply Chain
Timely production and distribution depend on effective supply chain management and logistical assistance. A reputable aerosol filling business should have solid connections with propellant, packaging, and raw material suppliers. In addition, they ought to provide logistical services like distribution, inventory control, and warehousing. This reduces delays and disturbances and guarantees a smooth production to market process. Maintaining lead times and product availability through effective logistics is essential for upholding customer satisfaction and competitiveness in the market.
Communication and Customer Service
A successful partnership requires excellent customer service and effective communication. When it comes to handling any problems or concerns that may come up, the aerosol filling company should be prompt, open, and proactive. A dedicated account manager, open channels of communication for feedback, and regular updates on production status can all greatly improve your experience. Good customer service builds a cooperative and happy relationship by guaranteeing that any problems are promptly fixed and that you are always aware of the status of your project.
Standing and Evaluations
Lastly, find out how the business is known in the sector. Seek endorsements and reviews from other companies that have collaborated with them. It’s more likely that a business that has a solid reputation for dependability, quality, and customer service will live up to your expectations. A company’s standing and performance may also be indicated by accolades and recognitions from the industry. A well-known business will probably be more reliable and competent, giving you faith in their ability to meet your needs.

Selecting the best aerosol filling business involves assessing their background, skills, and working methods. You can guarantee a partnership that produces high-quality products effectively and economically by concentrating on elements like quality assurance, technological prowess, customization options, and customer service. Maintaining a strong market presence and achieving product success require this meticulous selection process. In the long run, a successful and seamless production experience can be achieved by taking the time to carefully evaluate possible partners.

Bag On Valve Technology Shows Outstanding Advantages

The market has witnessed a rapid growth of Bag on Valve (BOV) technology these years, especially in the field of pharmaceutics, personal care, and household care.

Bag on valve technology shows its outstanding advantages in many aspects. It can isolate the product from the propellant gas, thus prolonging the shelf life dramatically. It uses non-flammable gas(Nitrogen or compressed air) as the propellant gas, which is much safer than the traditional aerosol technology. It is also able to eliminate the deterioration of product quality caused by the loss of solvent and decomposition of propellant.

It has been widely used in personal care, household care, food and beverage, pharmaceutics, etc.

The first Bag on valve technology was developed in Japan in the 1990s, and then it got very popular in Asia. It is still expanding rapidly in the European market. As a leader in this field, Nidec-Mitsui developed BOV technology for various industries (pharmaceuticals, cosmetics, etc.) over 10 years. The company based on its own rich experience and latest technologies proposed a wide range of BOV products to satisfy various needs of customers. Nidec-Mitsui’s BOV products are now exported to more than 50 countries/regions around the world with a high reputation among customers for their excellent quality and competitive price.

Pressure-free spray container (PFS) is a new type of spray container which has two parts: the bottle and the cap. The bottle is made of high-quality transparent material, such as polypropylene(PP), polyethylene(PE), polystyrene(PS), or polycarbonate (PC). The cap has a valve for controlling the spray direction. It is pressurized by air or nitrogen, which makes the liquid inside it be sprayed out through the valve. This kind of spray container can be used in all kinds of applications that are normally carried out with aerosol cans, such as household care products, personal care products, food products, etc. Thanks to its pressure-free design and other unique features, it offers many advantages over traditional aerosol cans.

Bag on Valv e technology provides an excellent solution to many issues regarding aerosols. It eliminates all problems related to conventional aerosols. See Terco’s superior implementation of Bag on Valve BOV aerosol machines.