Terco’s Aerosol Filling Equipment: Elevate Your Production with Our Cutting-Edge Aerosol Filling Equipment Solutions

With a rich heritage spanning over five decades, our company specializes in the engineering and manufacturing of Terco’s aerosol filling equipment, catering to diverse applications. Our global footprint boasts the successful installation of over 2,500 aerosol machines, establishing our reputation for delivering high-quality equipment within remarkably short lead times.

Our machinery portfolio encompasses a spectrum of options, ranging from low to high-speed equipment designed for aerosol and rotary liquid fill systems, rotary base crimpers, gasser/shakers, propellant and liquid fillers, and bag-on-valve (BOV) systems, among others.

Catering to a diverse array of market segments, including health and beauty, coatings and sealants, food, and chemical manufacturing, our equipment has become the trusted choice for manufacturers worldwide. Clients confidently rely on our solutions, knowing they seamlessly integrate into their operations, delivering exceptional performance tailored to their specific requirements.

Beyond our cutting-edge machinery, our aerosol team possesses extensive production line knowledge to address upstream and downstream challenges. Our engineers boast expertise in both mechanical and pneumatic aerosol technology, and our portfolio proudly features renowned brands such as Electromatic, LinearPak, UltraFlex, and FlexiPak.

Regardless of the application’s demands, our seasoned engineering team stands ready to provide tailored solutions. Our commitment is to be an operational asset for our clients, addressing challenges, fostering strong relationships, and delivering highly capable machinery precisely aligned with our clients’ needs.

Explore our comprehensive portfolio of aerosol filling equipment by clicking the link provided or scrolling down to discover the types of equipment we have successfully worked with.

Having served over 1,000 customers globally, we bring a wealth of collective confidence to all aerosol projects, irrespective of scope. Whether you require aerosol packaging equipment for your health and beauty products, coatings, sealants, food items, or chemicals, our experienced team is ready to assist. Submit your request, and our expert will promptly contact you to identify the ideal equipment for your production facility.

Contact Us to Elevate Your Production With Terco’s Cutting-Edge Aerosol Filling Equipment Solutions

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The Bag-On-Valve Aerosol System: A Packaging Marvel

In our ever-evolving world, packaging technology continues to push boundaries. One remarkable solution leading the way is the Bag-On-Valve (B.O.V.) aerosol system. Created for liquid and viscous products, this ingenious system has become a packaging game-changer. In this article, we’ll dive into the B.O.V.’s inner workings and explore its numerous advantages and applications across industries.

How the Bag-On-Valve Aerosol Works

The B.O.V. system’s concept is elegantly simple. It ensures a complete separation between the product and the propellant, usually eco-friendly air or nitrogen. This separation guarantees the product remains uncontaminated, maintaining its quality throughout its shelf life.

This system is typically housed in aluminum cans with a one-inch opening where the valve is securely crimped. The valve connects to a foil-based packaging bag with a multi-layer film laminate. Once the valve is crimped in place, compressed air or nitrogen is introduced between the bag and the can. This process, known as “under the cup gassing,” ensures the product and propellant stay separate, preserving their distinct identities within the package.

Advantages of the Bag-On-Valve System

The Bag-On-Valve aerosol system offers a multitude of benefits that make it a packaging frontrunner. Here are some key advantages:

  1. Superb Barrier: The four-layer laminate bag provides an exceptional barrier, preventing oxidation and safeguarding products prone to degradation.
  2. Complete Product Isolation: Products are hermetically sealed within the bag, guaranteeing their integrity remains intact.
  3. Safety: B.O.V. systems utilize non-flammable propellants, eliminating the risk of explosions or gas-related hazards.
  4. Hygiene and Sterilization: Its design allows for easy sterilization, making it ideal for pharmaceutical and personal hygiene items.
  5. Efficiency: Up to 99.5% of the product can be dispensed, reducing waste and maximizing utility.
  6. Versatility: B.O.V. systems dispense products from any angle with 360° actuation, offering controlled spray patterns for optimal results.
  7. User-Friendly: Unlike traditional aerosols, B.O.V. systems require no pumping motion, making them convenient and efficient.
  8. Environmentally Friendly: Hailed as the “GREEN” alternative to standard aerosols, this system is eco-friendly and 100% recyclable.
  9. Wide Range of Applications: The B.O.V. system accommodates various product types, from cosmetics to food, pharmaceuticals to household products, and can be used with standard actuators and aerosol cans.

Applications of the Bag-On-Valve Aerosol System

The B.O.V. system’s versatility shines through its diverse applications. If a product’s viscosity allows passage through the valve stem, it can find a home within this innovative packaging solution. Some noteworthy applications include:


  • Sunscreen (SPF’s)
  • Lotions
  • Creams
  • Facial Cleansers
  • Self-Tanners
  • Personal Hygiene Items

Pharmaceutical & OTC:

  • Wound Washes
  • Nasal Sprays
  • Ear Washes
  • Eye Washes
  • First Aid Sprays
  • Baby Care Products


  • Cooking Oils
  • Liquid Flavorings
  • Vinegar
  • Salad Dressings
  • Ketchup
  • Mustard
  • Jellies
  • Coffee/Tea Concentrates (with pending patents)


  • Liquid Fire Extinguishers
  • Air Fresheners
  • Odor Eliminators
  • Car Care Products
  • Hunting Products
  • Disinfectants
  • Furniture Polish & Cleaners

In conclusion, the Bag-On-Valve aerosol system is a packaging marvel that has transformed industries.

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Bag-On-Valve Manufacturing

Terco manufactures the most reliable bag-on-valve machines in the world. With over 50 years of supplying the highest quality machinery, we have developed an experience base unmatched by others. To this we add our extensive engineering and manufacturing capabilities to allow a system to be configured that meets the exact needs of your application. Systems that are fully capable of meeting the needs of today and tomorrow.

How Does Bag-On-Valve Work?

Bag-on-Valve (BoV) technology is a form of aerosol packaging used in a variety of industries, ranging from food and beverages to cosmetics and medical supplies. The technology involves a flexible container that houses the product, with an airtight valve attached to the container. When the valve is pressed, a spray or foam is released from the container. The process works by creating a pressure difference inside and outside of the container.

When the valve is pressed, air is forced from outside of the container into the bag. This increase in pressure forces the product out of the container, creating a fine spray or foam. The advantage of this system is that it does not require any additional pressurization or propellants. This makes it a safe, economical and environmental friendly way to store and dispense products.

Overall, Bag-on-Valve technology is an efficient and safe way to package and dispense a variety of products. It provides an easy to use, cost-effective solution with no additional pressurization or propellants required. It is also highly environmental friendly, as it does not involve any hazardous chemicals or gases.

Contact Terco – The Bag-On-Valve Manufacturing Company

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Bag On Valve Dispensing System

Bag on Valve Technology

Bag on valve (BOV) aerosol filling is a packaging technology that has gained popularity over the years due to its unique benefits. It is a type of aerosol packaging that consists of a bag, which acts as the product container, and a valve, which acts as the dispenser. This technology offers several advantages over traditional aerosol packaging methods, making it a preferred choice for many products.

The BOV aerosol filling process begins by filling the bag with the product. The bag is then placed inside the aerosol can and sealed. The valve is then attached to the can, creating a seal between the bag and the valve. The valve is designed to dispense the product from the bag when it is pressed, allowing the product to be released in a controlled manner.

One of the main advantages of BOV aerosol filling is that it eliminates the need for propellants. Traditional aerosol packaging methods require the use of propellants, which can be harmful to the environment and health. BOV aerosol filling technology allows for products to be dispensed using air pressure, which is much safer and more environmentally friendly.

Another benefit of BOV aerosol filling is that it allows for products to be dispensed in any position. Traditional aerosol packaging methods require the can to be held in a specific position to dispense the product. BOV aerosol filling allows for the product to be dispensed in any position, making it easier to use and more convenient.

BOV aerosol filling technology is also ideal for products that are sensitive to air or moisture. The bag acts as a barrier, protecting the product from air and moisture, which can affect the product’s quality and efficacy. This makes it a suitable choice for products such as pharmaceuticals, cosmetics, and food products.

In addition, BOV aerosol filling technology allows for products to be dispensed more efficiently. The bag can be completely emptied, reducing product waste and increasing product yield. This is particularly important for high-value products, where even small amounts of waste can have a significant impact on profitability.

BOV aerosol filling technology has gained widespread acceptance in a variety of industries, including pharmaceuticals, cosmetics, and food products. Its unique benefits have made it a preferred choice for many manufacturers, who are seeking to enhance their product offerings while reducing their environmental impact.

In conclusion, BOV aerosol filling technology offers a range of benefits over traditional aerosol packaging methods. Its ability to eliminate the need for propellants, dispense products in any position, protect products from air and moisture, and increase product yield has made it a popular choice for many manufacturers. As technology continues to evolve, it is likely that we will see further innovations in this area, further enhancing the benefits of BOV aerosol filling technology.

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